New tools according to the European standard
EN 847-1
SCOPE OF STANDARD
The European standard EN 847-1:1997 sets the safety prescriptions concerning
mills and blades of disk saws.
The prescriptions concern:
- mechanical features to guarantee that these tools resist to strains
if used correctly,
- geometrical features, especially as far as the tools used for
manual advancement are concerned, to guarantee low refusal speeds and
- reduced damage in case of contact.
JURIDICAL VALIDITY OF THE STANDARD
The juridical effects of the standard differ according to the juridical
situation in various countries. They range from being compulsory when
the standard or certain main features are specifically mentioned by
a law, for example in:
- Germany where the limitation to 1.1 mm for manual tools has
been in force since the Eighties,
- U.K where the purchase of new tools complying with the standard
is compulsory besides the replacement of old ones by 2003,
- Switzerland where after 30.06.1999 no non-conforming tools
can be purchased and all non-conforming ones must be replaced in any
case by 2005, to non-compulsory effects but legal effects in other countries
where,
although there may be nothing specifically mentioned in law, the liability
of the tool manufacturer and of the user in case of injuries is excluded
only when conforming tools are used.
INNOVATIVE CONTENTS OF STANDARD
As far as mechanical advancement tools with MEC mark are concerned,
the standard establishes only construction features in terms of best
state-of-art, already known and tested.
The most important news regard the geometrical features that allow tools
for manual advancement with MAN mark:
- to have low refusal speeds and
- to reduce by over 90% the seriousness of injuries in case of
contact with operators' hands and fingers.
LIMITS OF TOOL PROJECTION
The limitation of the projection of tools, also called limitation of
cutting depth, is the most qualifying feature of MAN tools according
to EN 847-1:1997.
With a limitation of:
- 1.1mm for tools that do not have a round shape and
- a maximum of 3 mm for tools with a round shape (according to refusal
speed) and with specific design of the geometrical shape, the advancement
is easier to control and in case of contact with the tool, there are no
mutilating effects but generally only surface injuries.
LIMITS
Unfortunately the cutting depth limit can be applied only to tools used
at low advancement speed, such as those achieved manually. In addition,
the cutting depth limit cannot be applied to disk saw blades.
PROTECTIVE DEVICES OF MACHINES
The tools are not an alternative to the use of protective devices and
to safe working procedures, they should rather be considered a further
step towards the maximum reduction of risks.
MACHINES ON WHICH TOOLS CAN BE USED
The new MAN tools must be used on: -
manual advancement milling cutters, such as toupies and
- one-side tenoner with manual advancement carriage.
Manual advancement is also considered to be the type achieved by means
of a removable driving device or by means of a carriage driven manually.
In the new European standards regarding toupie , EN 848-1:1997, and tenoners
with carriage EN 1218-1, in instructions manual the use of tools complying
with standard EN 847-1:1997 is prescribed.
MARKING
The tools cannot be provided with CE mark, however their compliance with
the standard must be declared by the manufacturer in brochures and instruction
sheets.
Moreover, the tools must also be marked as follows:
- trade mark or name of manufacturer or supplier,
- speed range (MAN) or maximum speed (MEC) and
- MAN or MEC wording if for manual or mechanical advancement
- standard dimensions, i.e. max. outer diameter x hole diameter
x max. cutting height.
TESTING
All tools with mechanically fixed elements must be submitted to type testing
to assess mechanical resistance of fixed parts. The test is performed by
rotating the tools generally at double the speed rating to assess that any
movement is less than what is prescribed by standards.
MAN tools must be submitted to a refusal test performed with specific equipment
to assess that the refusal speed remains within the limits prescribed by
the standard.
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